MARIO REY ESTEBANEZ HERNANDEZ

Results-driven manufacturing leader with extensive 30+yr experience in Textile Production Management, Strategic Planning, Product Development, Quality Assurance and Process Optimization. 
Expert in the implementation of Quality Assurance Systems (QAS) and standardization of industrial processes. Problem solutions.
Strong knowledge in textile management, strategic planning, KPI’s, machinery installation, commissioning, and maintenance for large-scale production. 
Proven ability in leadership, personnel training, customer and supplier negotiation. 
Proficient in ISO 9000, ASTM, and AATCC standards. ANSI stds. Knowledge of ISO 45001and 14000
Fluent in English and Spanish.

 

Strategic and results-driven Plant Manager with over 20 years of experience spearheading large-scale manufacturing operations in Mexico and Honduras. Expert in Greenfield startups, end-to-end industrial commissioning, and Lean Manufacturing implementation. Proven track record in developing high-performance technical textiles (cut-resistant, fire-retardant) while maintaining 100% alignment with corporate financial targets and international safety standards (ISO 9000, ASTM, AATCC).

Core Competencies
Strategic Infrastructure: Greenfield plant commissioning, high-capacity machinery installation, and utility integration.

Operational Excellence: Lean Manufacturing, waste minimization, throughput maximization, and KPI digitization.

Technical Innovation: R&D in technical fabrics (Circular Knitting, Weave-Knit) and advanced Dyeing & Finishing processes.

High-Stakes Leadership: Managing 24/7 rotating shifts, cross-functional engineering teams, and global supply chain logistics.

Professional Experience
Superior Glove Works Honduras | Plant Manager (2022 – 2025)

Greenfield Commissioning: Led the end-to-end setup of a 4,000 m² industrial complex, overseeing construction, machinery installation, and budget control.

Product Launch: Engineered a specialized Circular Knitting line for high-performance fabrics (Cut-Resistant/Fire-Retardant).

Operational Architecture: Implemented Lean principles and quality management systems that ensured 95%+ on-time fulfillment and reduced defect rates.

AEC Narrow Fabrics Honduras | Technical & Production Manager (2011 – 2022)

Capacity Expansion: Engineered a 50% increase in production capacity through workflow optimization and machinery integration.

Quality Transformation: Achieved an absolute reduction in defect rates from 12% to <2% by implementing rigorous testing and stabilization protocols.

Process Standardization: Authored SOPs for Dyeing & Finishing departments, utilizing DataColor technology for precision in chemical recipes and lab-to-bulk reproducibility.

Avante, Mexico | Plant Manager (2009 – 2011)

Startup Operations: Executed a Greenfield startup, managing the full lifecycle of asset calibration and commissioning.

Workforce Leadership: Directed 90+ personnel across 24/7 shifts, fostering a culture of industrial safety and high performance.

Supply Chain Management: Secured 100% on-time delivery through precise production planning and global supplier relationship management.

Premier Narrow Fabrics / Stretchline de México | Management Roles (2003 – 2009)

Facility Consolidation: Spearheaded the merger of three separate manufacturing sites into one unified, high-output plant.

Global Compliance: Integrated ASTM and AATCC standards into the production cycle to secure international market approvals for Tier-1 clients.

Technical Expertise & Certifications
Textile Engineering: Mastery of Jersey, Rib, Bird-eye, and Scuba constructions; expert in Single Bed, Dual Face, and Weave-Knit machinery.

Systems & Standards: ISO 9000 Implementation, Root Cause Analysis, and Predictive Maintenance Planning.

Financial Discipline: Expert at controlling critical budgets and ensuring fiscal alignment during setup and growth phases.

• Bachelor’s Degree in International Marketing | UNADM, Mexico (2018)
• Non-Graduated Textile Engineering | Instituto Politécnico Nacional, ESIT (1991-1994)
• Technician in Electricity and Mechanics (1991)
• Continuous improvement
• Lean manufacturing
• ISO9001
• ISO45001
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